Flat Head vs Near Edge Printing: Which Do You Need?
Flat Head vs Near Edge Printing: Which Do You Need?
When it comes to thermal transfer printing, one of the most common — and most important — decisions is choosing between flat-head and near-edge print technology. If you’re unsure what the difference is, or which is right for your application, you’re not alone.
What's the Difference Between Flat Head and Near Edge Printing?
Flat-Head Printing:
In a flat-head printer, the printhead sits in contact with the label surface for longer. The ribbon runs between the printhead and the media, with heat applied in a more “flat” configuration. This is the traditional thermal transfer method.
Near-Edge Printing:
Near-edge printers position the printhead at an angle. The heating elements are located closer to the edge of the printhead, applying heat more quickly and at a shorter contact point. This allows for higher print speeds and is ideal for real-time, high-throughput applications.
Quick Comparison:
| Feature | Flat-Head | Near-Edge |
|---|---|---|
| Print Speed | Slower (typically up to 300mm/s) | Faster (can exceed 600mm/s) |
| Print Quality | High precision, especially for small fonts and barcodes | Still excellent, especially at speed |
| Ribbon Compatibility | Wider selection available | Requires specially formulated ribbons |
| Cost of Consumables | Generally more economical | Slightly higher due to specialist ribbons |
| Ideal For | Industrial labelling, warehousing, pharma | Food packaging, high-speed production lines |
When Should You Choose Flat Head?
Flat-head technology is often preferred for:
These printers are robust, reliable, and flexible. If you're printing a range of label types at moderate speeds, flat-head is likely your best bet.
When Is Near Edge a Better Fit?
Near-edge printers shine in:
They require ribbons that melt more quickly, but they can dramatically speed up operations while maintaining quality.
Still Not Sure Which Is Right for You?
The choice between flat-head and near-edge thermal printers ultimately depends on your:
At BHT Services, we work with businesses across the world to find the best printing solution for their unique workflows — from supply chain labelling to compliance-driven sectors like pharma and food.
Contact us today to get advice tailored to your setup, or explore our range of thermal printers and consumables that work with both flat-head and near-edge technologies.
